SafetyPaperwork
Roofing · United Kingdom

Method statement for flat roofing

You must assess the risks of flat roofing and record the significant findings if you employ 5 or more people. On CDM sites the principal contractor will ask for RAMS before you start.

RAMS cover the hazards, who could be harmed and how, the controls and the safe sequence of work, and the crew is briefed and signs. The main hazards are falling from a roof edge, falling through a floor opening or void, falling through a fragile roof or skylight and fire from hot works.

RAMS example: flat roofing

This is a complete RAMS for flat roofing, with 6 job steps. Open it in the builder to add your site, crew and signatures, change anything, and download a PDF. Or download the free Word template below and fill it in by hand.

Risk Assessment and Method Statement (RAMS)
Flat roof and membrane roofing · Roofing · Example
Document RAMS-001 · Rev 1

Risk assessment

#ActivityHazardsWho might be harmedRisk beforeControlsRisk after
1Set up edge protection around the flat roof and guard any roof openings or skylights
  • Falling from a roof edge
  • Falling through a floor opening or void
  • Falling through a fragile roof or skylight
Workers, People below, VisitorsVery high (20)
  • Do what you can from the ground or from a scaffold at the gutter line, for example pre-assemble parts on the ground. Eliminate
  • Install edge protection or guardrails on all open roof edges before work starts. Isolate
  • Use a perimeter scaffold with handrails and toe boards along the eaves where practical. Control (engineering)
  • Where guardrails cannot be fitted, use fall restraint on certified roof anchors so workers cannot reach the edge. Control (engineering)
  • Use one safe, controlled access point and keep others off the roof. Control (procedures)
  • Cover every hole and penetration with a fixed, secured cover marked "HOLE" or "DANGER". Isolate
  • Put guardrails with toe boards around stairwells, lift shafts, voids and open edges. Isolate
  • Install stairs early and fit temporary handrails as soon as they go in. Control (engineering)
  • Never remove a cover or guardrail without approval. Put it back straight away. Control (procedures)
  • Inspect covers and barriers daily and after other trades have been through. Control (procedures)
  • Work from underneath or from a MEWP so nobody stands on the fragile roof. Eliminate
  • Cover or guard every skylight and fragile sheet with a fixed, marked cover or mesh before work starts. Isolate
  • Use safety nets or a boarded platform under the work, and staging or crawl boards to spread the load on fragile surfaces. Control (engineering)
  • Use fall arrest on rated anchors when working near fragile areas. Control (engineering)
  • Treat all roof sheets as fragile until a competent person confirms they are not. Old fibre cement and plastic sheets are fragile. Control (procedures)
Medium (5)
2Lift materials up with a hoist, keeping the area below closed off
  • Falling tools and materials
  • Lifting and carrying heavy loads
  • Public entering the work area
Workers, Public, People below, ChildrenHigh (12)
  • Barricade and sign the drop zone under overhead work so nobody walks beneath. Isolate
  • Fit toe boards, kick plates and mesh screens on scaffolds and edges. Control (engineering)
  • Use catch fans, debris netting or covered walkways where people pass below. Control (engineering)
  • Tether hand tools when working at height. Control (engineering)
  • Keep platforms tidy. Do not stack materials near edges or above toe board height. Control (procedures)
  • Plan to avoid carrying: have materials delivered, and old items picked up, as close as possible to where they are used. Eliminate
  • Use lighter or smaller loads: order smaller bags and shorter lengths, and drain or break down old items before moving them. Reduce / substitute
  • Use trolleys, pallet jacks, hoists, vacuum lifters or plant instead of carrying by hand. Control (engineering)
  • Use a two-person lift for anything heavy, long or awkward. Plan the route first and clear it. Control (procedures)
  • Keep the load close, back straight and no twisting. Turn with your feet. Control (procedures)
  • Fence off the site with secure temporary fencing and lock the gates when you leave. Isolate
  • Give pedestrians a safe, marked path around the work, with ramps for prams and wheelchairs. Isolate
  • Use hoarding, covered walkways or catch fans where work is above public areas. Control (engineering)
  • Put signs at each entry: site name, contact number and "No unauthorised entry". Control (procedures)
  • Make the site safe at the end of each day: cover holes, lower plant, remove ladders and lock tools away. Control (procedures)
Medium (8)
3Strip the old covering and check the deck for rot
  • Lifting and carrying heavy loads
  • Cuts from sharp edges
  • General dust
Workers, OccupantsHigh (12)
  • Rotate tasks and take breaks on long lifting jobs. Control (procedures)
  • Wear gloves for grip and safety boots to protect your feet. PPE
  • Lifting and carrying heavy loads: see step 2 for the full controls Control (procedures)
  • Deburr or cover sharp edges, and fit edge protectors on exposed sheet metal. Control (engineering)
  • Use knives with retractable or self-retracting blades. Control (engineering)
  • Cut away from your body and keep your other hand clear. Control (procedures)
  • Put used blades in a blade bin or sharps container. Control (procedures)
  • Use two people to handle large sheets of metal or glass. Control (procedures)
  • Use low-dust products, such as dust-reduced or pre-mixed compounds. Reduce / substitute
  • Seal off the work area with plastic sheeting in occupied buildings. Isolate
  • Use tools with dust extraction and a vacuum for clean up. Control (engineering)
  • Lightly mist the area with water to keep dust down, away from anything electrical. Control (engineering)
  • Never dry sweep or blow dust off with compressed air. Control (procedures)
Medium (6)
4Apply primers and adhesives with good airflow and away from flames
  • Hazardous chemicals
  • Flammable liquids and gases
Workers, Occupants, PublicHigh (10)
  • Choose the least harmful product that does the job, for example water-based instead of solvent-based. Reduce / substitute
  • Use chemicals in well-ventilated areas, or use fans and extraction in closed rooms. Control (engineering)
  • Do a COSHH assessment and read the Safety Data Sheet (SDS) before use. Control (procedures)
  • Keep chemicals in labelled containers. Never decant into drink bottles. Control (procedures)
  • Store chemicals away from heat, food and drink, and keep products that react with each other apart. Control (procedures)
  • Have eye wash and a spill kit nearby, and wash hands before eating. Control (procedures)
  • Wear chemical-resistant gloves and safety glasses or goggles as listed on the SDS. PPE
  • Use a respirator with the right cartridge if the SDS calls for one. PPE
  • Use non-flammable or water-based products where you can. Reduce / substitute
  • Keep ignition sources away: no smoking, no hot work and no running engines near flammables. Isolate
  • Store fuels and solvents in approved, closed containers in a ventilated area away from the work. Control (engineering)
  • Refuel equipment outdoors with the engine off and cool. Control (procedures)
  • Keep only what you need for the day on site. Control (procedures)
  • Store gas cylinders upright, secured and outdoors. Control (procedures)
  • Keep a suitable fire extinguisher where flammables are used or stored. Control (procedures)
  • Wear chemical gloves and safety glasses when pouring or mixing. PPE
Medium (6)
5Torch on membrane under a hot work permit, with an extinguisher and a fire watch after
  • Fire from hot works
  • Burns from hot surfaces
  • Fire and emergencies
Workers, Occupants, Public, VisitorsVery high (15)
  • Use cold work methods where you can, such as bolting, press fittings or cutting with a saw instead of a torch. Eliminate
  • Move anything that can burn at least 10 metres away, or cover it with fire blankets. Isolate
  • Use fire-resistant screens to stop sparks reaching people or gaps in walls and floors. Control (engineering)
  • Get a hot work permit before starting. Control (procedures)
  • Keep a charged fire extinguisher and fire blanket at the work spot. Control (procedures)
  • Isolate heating systems and let parts cool before you touch them. Eliminate
  • Fit guards or insulation on hot pipes and equipment. Control (engineering)
  • Mark hot items with chalk or a "HOT" sign so others know. Control (procedures)
  • Keep a first aid kit and cool running water nearby for burns. Control (procedures)
  • Wear heat-resistant gloves and long sleeves. PPE
  • Provide fire extinguishers suited to the site, checked and easy to reach. Control (engineering)
  • Keep exits and escape routes clear and signed. Control (engineering)
  • Have a site emergency plan: alarm, exits, assembly point and emergency contacts. Control (procedures)
  • Keep a stocked first aid kit and at least one trained first aider on site. Control (procedures)
  • Know the site address and how emergency services get in. Call 999. Control (procedures)
Medium (5)
6Seal outlets and edges, clear the roof and remove access
  • Poor housekeeping and waste
  • Heat stress
  • Sun exposure (UV)
Workers, VisitorsHigh (12)
  • Order materials to size and send packaging back where you can. Eliminate
  • Put skips and waste chutes close to the work. Control (engineering)
  • Clean as you go, and do a full clean up at the end of each day. Control (procedures)
  • Keep exits, stairs and walkways clear at all times. Control (procedures)
  • Stack materials neatly on level ground, away from edges. Control (procedures)
  • Use a registered waste carrier and keep waste transfer notes for at least 2 years. Keep hazardous waste such as asbestos separate, with consignment notes (special waste in Scotland). Control (procedures)
  • Schedule heavy work for the cooler part of the day. Eliminate
  • Provide shade over work and rest areas, and fans or cooling in roof spaces. Control (engineering)
  • Supply cool drinking water close by and drink a cup every 15 to 20 minutes. Control (procedures)
  • Take regular rest breaks in the shade, more often as it gets hotter. Control (procedures)
  • Let new and returning workers build up to full work in the heat over about a week. Control (procedures)
  • Plan outdoor work for early morning or late afternoon when UV is lower. Eliminate
  • Put shade covers over fixed work areas. Control (engineering)
  • Check the UV index each day. Use sun protection when it is 3 or higher. Control (procedures)
  • Check your skin regularly and see a doctor about any new or changing spots. Control (procedures)
  • Wear a broad-brim hat or hard hat brim, long sleeves, sunglasses and SPF 30 or higher sunscreen, reapplied every 2 hours. PPE
Medium (8)

Method statement: sequence of work

  1. Set up edge protection around the flat roof and guard any roof openings or skylights
  2. Lift materials up with a hoist, keeping the area below closed off
  3. Strip the old covering and check the deck for rot
  4. Apply primers and adhesives with good airflow and away from flames
  5. Torch on membrane under a hot work permit, with an extinguisher and a fire watch after
  6. Seal outlets and edges, clear the roof and remove access

PPE

Safety bootsFull body harness and lanyardRigger glovesSafety glassesHalf-mask respirator (P3 filters)Sun protection (sunscreen and neck cover)Safety helmetHi-vis vestCut-resistant glovesFFP3 dust maskChemical-resistant glovesSafety gogglesCoverallsWelding gauntletsFace shield

Plant and equipment

Propane gas torchHand toolsExtension ladderGoods hoist

Permits and plans

Roof access permitWork at height permitHot works permit (fire watch at least 60 minutes after)

Emergency

Call 999. Add the nearest A&E, the assembly point and the first aider for your site.

Sign-off

Supervisor and every worker sign to confirm they have read and understood this RAMS.

Free RAMS template for flat roofing

Word (.docx) and PDF, A4 landscape, no email needed. Fill in your site details, then print or send it.

Make yours in 2 minutes

Same document, filled in for your job. Answer a few yes or no questions, the crew signs on the phone, and you send the PDF.

Start this RAMS

Pre-start checklist for flat roofing

Tick these off before work starts. They come from the hazards, permits and equipment in this job.

The safe sequence of work

  1. Set up edge protection around the flat roof and guard any roof openings or skylights
  2. Lift materials up with a hoist, keeping the area below closed off
  3. Strip the old covering and check the deck for rot
  4. Apply primers and adhesives with good airflow and away from flames
  5. Torch on membrane under a hot work permit, with an extinguisher and a fire watch after
  6. Seal outlets and edges, clear the roof and remove access

Hazards to watch on flat roofing

The hazards most specific to this job, and the step where each one comes up.

Step 1Falling through a fragile roof or skylightA worker steps on a skylight, clear sheet or old fibre cement roof and falls through to the floor below.
Step 5Burns from hot surfacesTouching hot pipes, tools, bitumen, solder or freshly welded metal burns the skin.
Step 4Flammable liquids and gasesPetrol, solvents, thinners and LPG catch fire or explode when vapour reaches a spark, flame or hot surface.
Step 5Fire and emergenciesA fire, injury or other emergency happens and workers cannot get out, raise the alarm or get first aid in time.
Step 6Sun exposure (UV)Long hours in the sun cause sunburn, eye damage and skin cancer.
Step 5Fire from hot worksSparks and heat from welding, grinding or flame torches set fire to timber, insulation, rubbish or fuel nearby.
Very likelyLikelyPossibleUnlikelyVery unlikelyHow bad it could be: Negligible to FatalBA
Highest risk on flat roofing: Very high before controls (B), down to Medium after controls (A), on the United Kingdom 5 by 5 risk matrix (likely and fatal becomes unlikely and major injury).

What changes on your site

This example covers the job itself. Your site may add more. Add controls for any of these that apply (the builder asks you these as yes or no questions):

  • Will anyone work at height, anywhere a fall could hurt them?
  • Will anyone use a ladder or stepladder?
  • Will anyone work on a roof?
  • Will you use a scaffold or mobile tower?
  • Will you use a MEWP (scissor lift or cherry picker)?

Why RAMS get rejected

Principal contractors send documents back for these reasons. This example avoids them, but check yours too.

  • The method statement is only a list of headings that repeats the risk table and never says how the work is done.
  • The method sequence does not match the risk assessment, for example the method strips the roof before the scaffold is handed over.
  • Residual risk is still High after controls with no extra measures or explanation.
  • It reads as copied: another firm, another address, or wording that does not fit UK sites. HSE warns that copying an example and adding your name does not satisfy the law.
  • Work on an older building with no reference to an asbestos survey.
  • Plant and access equipment listed with no inspection, thorough examination or competence evidence.
  • No briefing record, no revision history, or no named supervisor.

Questions

Do I need RAMS for flat roofing?

You must assess the risks of flat roofing and record the significant findings if you employ 5 or more people. On CDM sites the principal contractor will ask for RAMS before you start.

Who signs the RAMS?

The person who wrote it and the person who approved it sign and date it. Every worker signs the briefing register after it is explained to them, and the principal contractor reviews and accepts it before you start.

How long do I keep it?

Keep this RAMS, every revision and the signed briefing register with the site file for the length of the job, and keep a copy in your records afterwards.

What PPE is needed for flat roofing?

Usually Safety boots, Full body harness and lanyard, Rigger gloves, Safety glasses, Half-mask respirator (P3 filters), Sun protection (sunscreen and neck cover), Safety helmet, Hi-vis vest, Cut-resistant gloves, FFP3 dust mask, Chemical-resistant gloves, Safety goggles, Coveralls, Welding gauntlets, Face shield. The site rules may add more, so check with the principal contractor.

More roofing RAMS

Related jobs in other trades

Toolbox talks for this job

Blank RAMS template: free RAMS templates. Also for other countries: Australia (SWMS) · United States (JHA) · Canada (FLHA)

Sources